Complete Hydraulic Systems for Industrial Control & Power Applications
We offer custom-built Hydraulic Power Pack Units (HPUs) designed for smooth, efficient, and reliable hydraulic power generation. Our HPUs are self-contained units comprising a hydraulic pump, electric motor, oil reservoir, filters, valves, and instrumentation — engineered to meet demanding applications across power, steel, infrastructure, and heavy industries.
System Overview
Each Hydraulic Power Pack Unit is a pre-assembled unit consisting of:
- Hydraulic pump (positive displacement type)
- Electric motor
- Hydraulic oil reservoir (tank)
- Suction strainer, return line filter & breather
- Pressure relief valves & drain valve
- Pressure gauges with isolating valves
- Pressure gauges with isolating valves
All components are assembled, aligned, tested, and painted before dispatch. The system is suitable for clean mineral oil operation.
Scope of Supply
- Hydraulic pump with drive motor
- Common base frame (MS, painted)
- Oil reservoir with fittings and manhole cover
- Suction and return filters
- Breather, drain, and filler arrangement
- Pressure relief and pressure isolating valves
- Pressure gauges with isolators
- Terminal box and earthing provisions
- Foundation bolts, fasteners, nameplate
- Operating & Maintenance Manual
- Test and inspection certificates
Key Features :-
- Positive Displacement Hydraulic Pump: Reliable, consistent flow for hydraulic actuation.
- Robust Oil Reservoir: Sized for 3x pump flow rate, complete with level gauge, drain, and access manhole.
- Filtration System: Suction strainer and return line filter (10/25 micron) with clogging indicator.
- Pressure Control & Safety: Adjustable pressure relief valves, gauges with shut-off valves.
- Pre-Assembled & Tested: Fully assembled on a common base frame, hydro-tested and painted.
Technical Highlights
Feature
- Pump Type
- Electric Motor
- Oil Reservoir
- Filters
- Operating Medium
- Test Pressure
- Mounting
Specification
- Positive displacement (gear / vane / piston)
- 3-phase squirrel cage, TEFC, IP55, Class F
- Mild Steel, with manhole, breather, drain
- Return line filter with clogging indicator
- Mineral-based hydraulic oil (ISO VG 46 / 68)
- 1.5 × operating pressure (min 4 hours)
- Horizontal base-mounted
Inspection & Testing
Each HPU undergoes rigorous factory inspection:
- Hydrostatic pressure test (for 4 hours)
- Visual and dimensional checks
- Mechanical alignment verification
- Paint finish inspection
Applications
- Hydro and Thermal Power Plants
- Industrial Automation Systems
- Hydraulic Gates & Actuators
- Heavy Machinery Operations
- Presses, Lifters, and Material Handling
